Welding — FCAW Shop Rate
Weld metal, arc time and duration for fcaw shop rate at a stated deposition rate.
Gas-shielded flux-core in the shop runs 4+ kg/h deposition with operator factors near 60% — the combination that makes shop welding 3–5× cheaper per kilogram than the same weld in the air.
Formula
Note: Erection-planning estimate only. Member weights, connection capacities and tolerances for execution must come from the issued drawings, the EOR and the erection engineer — never from a generic calculator.
Disclaimer: This tool is for general informational and estimation purposes only and is not professional financial, tax, accounting or legal advice. All figures are estimates — verify with a qualified professional before making decisions. Read the full disclaimer.
Weld metal, arc time and duration for fcaw shop rate at a stated deposition rate. A free structural steel delivery & erection tool — no sign-up, no upload, instant results in your browser.
About Welding — FCAW Shop Rate
Welding — FCAW Shop Rate computes the governing relationship A = leg²/2 · m = A·L·ρ × 1.1 reinforcement live as you type. Gas-shielded flux-core in the shop runs 4+ kg/h deposition with operator factors near 60% — the combination that makes shop welding 3–5× cheaper per kilogram than the same weld in the air. Defaults are pre-filled with realistic values for this exact scenario, and the worked example substitutes your numbers step by step so the math is never a black box.
How to use Welding — FCAW Shop Rate
- 1Enter your values — Fillet leg size, Total weld length, Deposition rate, Operator factor (sensible defaults are pre-filled).
- 2Read the live results: Weld metal, Welder-hours.
- 3Check the "with your numbers" line to see A = leg²/2 · m = A·L·ρ × 1.1 reinforcement substituted step by step.
- 4Adjust inputs until the scenario matches yours, then copy or share the result.
Why use Welding — FCAW Shop Rate?
- ✓Instant, free and private — every calculation runs client-side in your browser; nothing is uploaded
- ✓Built on the stated formula A = leg²/2 · m = A·L·ρ × 1.1 reinforcement with authoritative sources cited on the page (AWS D1.1 — Structural Welding Code (Steel))
- ✓Gas-shielded flux-core in the shop runs 4+ kg/h deposition with operator factors near 60% — the combination that makes shop welding 3–5× cheaper per kilogram than the same weld in the air.
- ✓SI ⇄ Imperial toggle converts your inputs in place, so you can work in the units your drawings use
Frequently asked questions
What formula does the welding — fcaw shop rate use?+
It evaluates A = leg²/2 · m = A·L·ρ × 1.1 reinforcement, exactly as published. Sources: AWS D1.1 — Structural Welding Code (Steel). The substituted worked example on the page lets you verify every step against the textbook.
How should I read the result — and how far can I trust it?+
Gas-shielded flux-core in the shop runs 4+ kg/h deposition with operator factors near 60% — the combination that makes shop welding 3–5× cheaper per kilogram than the same weld in the air. Erection-planning estimate only. Member weights, connection capacities and tolerances for execution must come from the issued drawings, the EOR and the erection engineer — never from a generic calculator.
When is this calculator the right tool for the job?+
Weld metal, arc time and duration for fcaw shop rate at a stated deposition rate. A free structural steel delivery & erection tool. Gas-shielded flux-core in the shop runs 4+ kg/h deposition with operator factors near 60% — the combination that makes shop welding 3–5× cheaper per kilogram than the same weld in the air. For neighbouring scenarios, the related tools below cover the same engine with different presets.
Does it support both metric and imperial units?+
Yes — the SI ⇄ Imperial toggle converts the values already in the fields, preserving the physical quantity, so you can flip mid-calculation without re-entering anything.
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