Floor Scrubber Battery Life Tracker
Cycle-life and state-of-health auditor for floor scrubber AGM/flooded sets — expected cycles at your depth of discharge and time left at your duty.
Chemistry: VRLA / AGM lead-acid (rated at 50% DoD)
Cycle life scales with depth of discharge: N(DoD) = N_rated × (50%/DoD)^1.3. With your numbers: 500 × (50/60)^1.3 = 394 cycles. SoH assumes linear fade from 100% to 80% over the cycle life — verify against a measured capacity test.
Field notes from maintenance practice
Scrubbers run a predictable nightly cycle, which makes them ideal for this estimator — and their batteries usually die of two preventable causes: shift creep (a route that grows until DoD hits 90% nightly) and chargers left half-connected so machines start mornings part-charged. AGM sets dominate because watering compliance in janitorial fleets is unrealistic; accept their lower cycle count and buy capacity headroom so the nightly route stays near 60% DoD.
Runtime shrinkage is your early signal: log the minutes-per-charge the crew reports monthly — a 15% runtime drop usually precedes the 80%-capacity line and is the moment to capacity-test. Treat the state-of-health figure as a planning estimate: a measured capacity test (full charge, metered discharge) is the ground truth, and the tool's linear-fade assumption should be re-anchored to it once a year.
Sources & references
- IEEE 1188 / IEEE 450 — recommended practice for maintenance, testing and replacement of stationary batteries
- Battery University BU-501a — depth of discharge vs cycle life
- Tennant/Nilfisk service guides — battery sizing and care for scrubber-dryers
Planning estimate only — verify pack health with a measured capacity test before relying on it for critical duty.
Floor Scrubber Battery Life Tracker for maintenance and reliability teams: Cycle-life and state-of-health auditor for floor scrubber AGM/flooded sets — expected cycles at your depth of discharge and time left at your duty. Free, private (everything runs in your browser) and ready for daily plant use.
About Floor Scrubber Battery Life Tracker
This auditor estimates how many charge/discharge cycles your floor scrubber AGM/flooded sets (VRLA/AGM lead-acid) will deliver at the depth of discharge you actually use, how much of that life is consumed, and roughly when replacement lands at your current duty. It uses the manufacturer-style power law N(DoD) = N_rated × (DoD_rated/DoD)^k — shallower cycling means disproportionately more cycles.
How to use Floor Scrubber Battery Life Tracker
- 1Set the rated cycle life from the cell/pack datasheet and your real average depth of discharge.
- 2Enter cycles completed so far (use energy throughput ÷ capacity for partial cycling) and your cycles per week.
- 3Read expected life at your DoD, estimated state of health and the time remaining at your duty.
Why use Floor Scrubber Battery Life Tracker?
- ✓Cycle-life and state-of-health auditor for floor scrubber AGM/flooded sets — expected cycles at your depth of discharge and time left at your duty — computed instantly with the standard formula
- ✓100% free and unlimited, with no sign-up, login or paywall
- ✓Runs entirely in your browser — readings and asset data never leave your device
- ✓Niche-specific defaults and thresholds for floor scrubber AGM/flooded sets, traceable to the cited standards
Frequently asked questions
How many cycles should floor scrubber AGM/flooded sets last?+
At the datasheet rating point, VRLA/AGM lead-acid cells of this class are typically rated around the default shown (to 80% remaining capacity). Cycle at a shallower depth of discharge and the count rises steeply — that is the (DoD_rated/DoD)^k term. Heat, fast charging and storage at full charge all shorten it.
Should facility scrubbers use AGM or flooded batteries?+
AGM wins on practicality in most janitorial operations despite fewer cycles and higher price: zero watering, no acid fumes in storage rooms, no spill risk on passenger-area floors, and tolerance of the haphazard charging that real cleaning crews deliver. Choose flooded only where a disciplined maintenance routine truly exists (your own depot, trained staff). Whichever you pick, size the pack so the nightly route uses ≤60% — that single decision dominates lifetime cost.
What counts as one cycle if I only partially discharge?+
Count equivalent full cycles: two 50% discharges ≈ one full cycle of energy throughput. If your charger or BMS reports total Ah or kWh throughput, divide by the pack's rated capacity to get equivalent full cycles — that is the number to enter as cycles completed.
When is the battery actually 'done'?+
Industry convention is 80% of original capacity — beyond that, fade accelerates and runtime becomes unpredictable. Fleets usually retire packs at 80% for the duty they were bought for, then cascade them to lighter duty rather than scrapping immediately.
Does depth of discharge really matter that much?+
Yes — it is the single biggest lever you control. Lead-acid cycled to 50% instead of 80% roughly doubles cycle count; lithium chemistries gain similarly with the exponent k shown in the formula. Sizing a pack so daily use is a shallower fraction of capacity is usually cheaper than replacing packs early.
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