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Mold Shrinkage — Polycarbonate (PC)

Cavity dimension to cut for a target Polycarbonate (PC) part size (nominal shrink 0.6%).

0
Cavity dimension (mm)
0
Steel oversize (mm)

PC's 0.6% shrink is reliable, but molded-in stress is the real dimensional enemy: parts machined or solvent-wiped later reveal stress cracking where packing was greedy. Steel-safe practice: cut the cavity to the LOW end of the shrink range — adding steel later is welding; removing it is machining.

Formula

L_cavity = L_part / (1 − s)
References: Resin supplier processing data sheets (per-grade values govern); Rosato, Injection Molding Handbook, 3rd ed.

Note: Starting-point process values — the resin grade's datasheet and an in-mold study govern. Verify with a gate-seal study and a cooling-time ladder on the actual tool.

Cavity dimension to cut for a target Polycarbonate (PC) part size (nominal shrink 0.6%). A free injection molding cycle & process tool — no sign-up, no upload, instant results in your browser.

About Mold Shrinkage — Polycarbonate (PC)

Mold Shrinkage — Polycarbonate (PC) computes the governing relationship L_cavity = L_part / (1 − s) live as you type. PC's 0.6% shrink is reliable, but molded-in stress is the real dimensional enemy: parts machined or solvent-wiped later reveal stress cracking where packing was greedy. Steel-safe practice: cut the cavity to the LOW end of the shrink range — adding steel later is welding; removing it is machining. Defaults are pre-filled with realistic values for this exact scenario, and the worked example substitutes your numbers step by step so the math is never a black box.

How to use Mold Shrinkage — Polycarbonate (PC)

  1. 1Enter your values — Target part dimension, Shrinkage (sensible defaults are pre-filled).
  2. 2Read the live results: Cavity dimension, Steel oversize.
  3. 3Check the "with your numbers" line to see L_cavity = L_part / (1 − s) substituted step by step.
  4. 4Adjust inputs until the scenario matches yours, then copy or share the result.

Why use Mold Shrinkage — Polycarbonate (PC)?

  • Instant, free and private — every calculation runs client-side in your browser; nothing is uploaded
  • Built on the stated formula L_cavity = L_part / (1 − s) with authoritative sources cited on the page (Resin supplier processing data sheets (per-grade values govern); Rosato, Injection Molding Handbook, 3rd ed.)
  • PC's 0.6% shrink is reliable, but molded-in stress is the real dimensional enemy: parts machined or solvent-wiped later reveal stress cracking where packing was greedy.
  • SI ⇄ Imperial toggle converts your inputs in place, so you can work in the units your drawings use

Frequently asked questions

What formula does the mold shrinkage — polycarbonate (pc) use?+

It evaluates L_cavity = L_part / (1 − s), exactly as published. Sources: Resin supplier processing data sheets (per-grade values govern); Rosato, Injection Molding Handbook, 3rd ed.. The substituted worked example on the page lets you verify every step against the textbook.

How should I read the result — and how far can I trust it?+

PC's 0.6% shrink is reliable, but molded-in stress is the real dimensional enemy: parts machined or solvent-wiped later reveal stress cracking where packing was greedy. Starting-point process values — the resin grade's datasheet and an in-mold study govern. Verify with a gate-seal study and a cooling-time ladder on the actual tool.

When is this calculator the right tool for the job?+

Cavity dimension to cut for a target Polycarbonate (PC) part size (nominal shrink 0.6%). A free injection molding cycle & process tool. Steel-safe practice: cut the cavity to the LOW end of the shrink range — adding steel later is welding; removing it is machining. For neighbouring scenarios, the related tools below cover the same engine with different presets.

Does it support both metric and imperial units?+

Yes — the SI ⇄ Imperial toggle converts the values already in the fields, preserving the physical quantity, so you can flip mid-calculation without re-entering anything.

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