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Parts Lead Time & Exposure Calculator

Total parts lead time across stock check, processing, shipping and customs — and what that pipeline costs at your AOG day rate.

Lead time is a chain — stock confirmation, processing, transit, customs — and the AOG exposure is the chain length times your daily burn.

8 days
Total lead time
19,200 $
AOG exposure over the wait

Certification paperwork (8130-3 / EASA Form 1) belongs in processing time — a part that arrives without its tag hasn't arrived.

With your numbers: Stock 1d + processing 2d + transit 3d + customs 2d = 8 days; at 2,400/day that's 19,200 of exposure.

⚠️ Not for operational decisions. This is a record-keeping and planning aid only — not certified avionics, not a source of regulatory truth. Always verify against official sources (FAA) and your operator's approved documents before flying.

Free parts lead-time calculator: the full pipeline from stock check to customs in days, priced at your AOG burn rate — the number that decides between suppliers, shipping tiers and loaner units.

About Parts Lead Time & Exposure Calculator

Parts quotes compete on price; AOG events are decided by lead time. The real pipeline is longer than the shipping estimate: stock confirmation (the 'available' that becomes 'available at our other warehouse'), order processing including certification paperwork, transit, and — for international sourcing — customs clearance with its documentary appetites. This calculator totals the honest chain and multiplies by your daily AOG burn to give exposure in currency, which is the unit decisions are actually made in. Comparing two suppliers' chains, or ground versus air, or waiting versus a loaner unit, stops being intuition: longest-chain-cheapest-price loses to shortest-chain-fair-price at any meaningful burn rate, and the arithmetic shows exactly where the crossover sits.

How to use Parts Lead Time & Exposure Calculator

  1. 1Enter each leg of the pipeline from the supplier's honest answers.
  2. 2Set your AOG cost per day (run the AOG calculator if unsure).
  3. 3Compare totals across suppliers/options; buy the shortest viable chain.

Why use Parts Lead Time & Exposure Calculator?

  • Models the full chain: stock, processing, transit, customs
  • Prices the wait at your AOG day rate — exposure in currency, not days
  • Compares suppliers and shipping tiers on total cost honestly
  • Flags certification paperwork as the hidden processing day
  • Instant, free, browser-only

Frequently asked questions

Why does certification paperwork add lead time?+

Because an aircraft part without its release documentation (FAA 8130-3, EASA Form 1, or both for dual-release) cannot be installed — it's a paperweight with a tracking number. Vendors quoting 'ships today' sometimes mean the part, not the paperwork; tag preparation, dual-release processing or trace assembly can add days. Asking 'ships WITH tags, when?' is the single highest-value question in parts procurement.

What slows customs clearance for aircraft parts?+

Incomplete commercial invoices, missing or mismatched part/serial data against the airworthiness tags, valuation queries, and country-specific import rules for aerospace goods. A good freight forwarder with aerospace experience clears in a day what a generalist takes a week over. For recurring international sourcing, the broker relationship is worth more than any single shipping discount — price it into the chain.

How do I shorten the pipeline structurally?+

In order of leverage: stock the predictable failures yourself (the AOG calculator funds this list), maintain accounts with the two fastest distributors rather than the one cheapest, pre-clear paperwork templates with your customs broker, and keep your aircraft's part-number alternates list current so a superseded number doesn't restart the search. Each removes a link from the chain this calculator measures.

Is this tool private — who can see my entries?+

Only you. Entries live in your browser's local storage and never leave your device, so there is no account, no cloud sync and no one else with access. Because the data is device-local, export a CSV backup before clearing browser data or switching computers.

What format does the export use and what reads it?+

A plain CSV with one row per entry and labelled column headers — the most portable format there is. Spreadsheets open it directly, most specialised software can map it on import, and a printed copy is perfectly legible to a human reviewer. Nothing proprietary means your lead-time comparison is never trapped here.

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