Resin Drying — Polycarbonate (PC)
Dryer settings and hopper sizing for Polycarbonate (PC): 120 °C, ~3 h at -29 °C dewpoint.
PC demands heat everywhere — 300 °C melt, 90 °C mold — and punishes wet pellets with hydrolysis that permanently cuts molecular weight, not just cosmetic splay. An undersized hopper 'dries' resin for however long the throughput allows, not what the datasheet demands — the hopper IS the residence timer.
Formula
Note: Starting-point process values — the resin grade's datasheet and an in-mold study govern. Verify with a gate-seal study and a cooling-time ladder on the actual tool.
Dryer settings and hopper sizing for Polycarbonate (PC): 120 °C, ~3 h at -29 °C dewpoint. A free injection molding cycle & process tool — no sign-up, no upload, instant results in your browser.
About Resin Drying — Polycarbonate (PC)
Resin Drying — Polycarbonate (PC) computes the governing relationship hopper = throughput × residence ÷ bulk density × (1+margin) live as you type. PC demands heat everywhere — 300 °C melt, 90 °C mold — and punishes wet pellets with hydrolysis that permanently cuts molecular weight, not just cosmetic splay. An undersized hopper 'dries' resin for however long the throughput allows, not what the datasheet demands — the hopper IS the residence timer. Defaults are pre-filled with realistic values for this exact scenario, and the worked example substitutes your numbers step by step so the math is never a black box.
How to use Resin Drying — Polycarbonate (PC)
- 1Enter your values — Resin throughput, Residence required, Pellet bulk density, Hopper margin (sensible defaults are pre-filled).
- 2Read the live results: Resin in process, Hopper size needed.
- 3Check the "with your numbers" line to see hopper = throughput × residence ÷ bulk density × (1+margin) substituted step by step.
- 4Adjust inputs until the scenario matches yours, then copy or share the result.
Why use Resin Drying — Polycarbonate (PC)?
- ✓Instant, free and private — every calculation runs client-side in your browser; nothing is uploaded
- ✓Built on the stated formula hopper = throughput × residence ÷ bulk density × (1+margin) with authoritative sources cited on the page (Resin supplier processing data sheets (per-grade values govern); Rosato, Injection Molding Handbook, 3rd ed.)
- ✓PC demands heat everywhere — 300 °C melt, 90 °C mold — and punishes wet pellets with hydrolysis that permanently cuts molecular weight, not just cosmetic splay.
- ✓Niche-specific defaults give a meaningful worked answer the moment the page loads
Frequently asked questions
What formula does the resin drying — polycarbonate (pc) use?+
It evaluates hopper = throughput × residence ÷ bulk density × (1+margin), exactly as published. Sources: Resin supplier processing data sheets (per-grade values govern); Rosato, Injection Molding Handbook, 3rd ed.. The substituted worked example on the page lets you verify every step against the textbook.
How should I read the result — and how far can I trust it?+
PC demands heat everywhere — 300 °C melt, 90 °C mold — and punishes wet pellets with hydrolysis that permanently cuts molecular weight, not just cosmetic splay. Starting-point process values — the resin grade's datasheet and an in-mold study govern. Verify with a gate-seal study and a cooling-time ladder on the actual tool.
When is this calculator the right tool for the job?+
Dryer settings and hopper sizing for Polycarbonate (PC): 120 °C, ~3 h at -29 °C dewpoint. A free injection molding cycle & process tool. An undersized hopper 'dries' resin for however long the throughput allows, not what the datasheet demands — the hopper IS the residence timer. For neighbouring scenarios, the related tools below cover the same engine with different presets.
Do I need to install anything or create an account?+
No. The tool is pure client-side JavaScript: open the page and it works, offline once loaded, with no account, no quota and no data leaving your device.
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