Transformer Dissolved Hydrogen (DGA) Tracker
Log dissolved hydrogen readings, see the wear trend and get a projected date when the 100 ppm limit will be reached.
Readings stay in your browser (localStorage) โ nothing is uploaded.
Straight-line (least-squares) extrapolation of your logged readings to the 100 ppm alarm threshold (warning at 50 ppm). A low Rยฒ means the trend is noisy โ log more readings before trusting the projection.
Field notes from maintenance practice
The rate matters more than the level: C57.104 treats >10 ppm/month Hโ generation as significant even at low absolutes. Log every lab result (or online monitor reading) here and watch the slope, not just the alarm. Acetylene deserves its own rule โ any meaningful CโHโ appearance (>1โ2 ppm new) means arcing and an immediate specialist call, regardless of what hydrogen is doing. The default action limit of 100 ppm comes from IEEE C57.104 condition levels โ Hโ above ~100 ppm moves a transformer out of 'condition 1' and into investigation territory (limits vary with transformer class and history); adjust it if your OEM or procedure specifies otherwise.
Linear extrapolation is honest only when the Rยฒ is decent (โฅ 0.7) and degradation is steady. Hydrogen is the universal early gas โ every internal fault type (partial discharge, overheating, arcing) makes some โ so its trend is the canary, while the ratio of other gases (CHโ, CโHโ, CโHโ) names the fault. If the last reading jumps far off the line, re-measure before believing it โ measurement technique drifts too.
Sources & references
- IEEE C57.104 โ guide for the interpretation of gases generated in oil-immersed transformers
- IEC 60599 โ interpretation of dissolved and free gases analysis
Trend screening only โ confirm with a proper inspection before running equipment to a projected limit.
Transformer Dissolved Hydrogen (DGA) Tracker for maintenance and reliability teams: Log dissolved hydrogen readings, see the wear trend and get a projected date when the 100 ppm limit will be reached. Free, private (everything runs in your browser) and ready for daily plant use.
About Transformer Dissolved Hydrogen (DGA) Tracker
This tracker is a remaining-useful-life (RUL) estimator for dissolved hydrogen. Log a dated reading whenever you measure; the tool fits a least-squares straight line through your history and projects when it will cross the 100 ppm action limit (warning at 50 ppm) โ turning scattered measurements into a forecast date you can plan parts and downtime around.
How to use Transformer Dissolved Hydrogen (DGA) Tracker
- 1Enter each dated measurement as you take it โ readings persist in your browser between visits.
- 2Adjust the alarm (and warning) threshold to your OEM or procedure limit if it differs from the default.
- 3Read the fitted trend, Rยฒ, days-to-alarm and the projected date โ then plan parts and downtime around that date.
Why use Transformer Dissolved Hydrogen (DGA) Tracker?
- โLog dissolved hydrogen readings, see the wear trend and get a projected date when the 100 ppm limit will be reached โ computed instantly with the standard formula
- โ100% free and unlimited, with no sign-up, login or paywall
- โRuns entirely in your browser โ readings and asset data never leave your device
- โNiche-specific defaults and thresholds for dissolved hydrogen, traceable to the cited standards
Frequently asked questions
What limit should trigger action for dissolved hydrogen?+
The widely used limit is 100 ppm (IEEE C57.104 condition levels โ Hโ above ~100 ppm moves a transformer out of 'condition 1' and into investigation territory (limits vary with transformer class and history)). Set a warning at 50 ppm so parts and labour are ready before the alarm. Your OEM manual or internal procedure overrides the generic figure.
One DGA sample shows 80 ppm hydrogen โ do I have a failing transformer?+
Not necessarily โ a single absolute means little without history. An old, hard-worked unit can sit at 80 ppm stably for a decade; a new unit reaching 80 ppm in six months is generating gas fast. Resample in 30 days: stable โ benign legacy gassing; rising โฅ10 ppm/month โ active fault โ order the full gas suite and apply Duval/Rogers ratios to identify it. This tracker exists precisely to hold that history.
How many readings before the projection is trustworthy?+
At least 4โ6 spread over a meaningful fraction of the asset's life, with a fit Rยฒ of about 0.7 or better. Two points always make a perfect line โ that is curve fitting, not condition monitoring. Keep measurement conditions (load, temperature, location) consistent.
Is straight-line extrapolation valid for wear?+
It is the standard first approximation for steady-state degradation, and it is deliberately conservative to act on. Many failure modes accelerate near the end (bathtub curve), so treat the projected date as the latest acceptable intervention date, not a promise.
Where is my logged data stored?+
Entirely in your browser's localStorage on this device โ nothing is uploaded to any server. Export or note critical values elsewhere if you need a permanent maintenance record shared across a team.
Embed Transformer Dissolved Hydrogen (DGA) Tracker on your website
Want Transformer Dissolved Hydrogen (DGA) Trackeron your own site? Paste this snippet into any HTML page โ it's free, with no API key or sign-up. The tool loads in an iframe and keeps working exactly as it does here.
<iframe src="https://tooljolt.com/tools/transformer-dissolved-gas-tracker" width="100%" height="640" style="border:1px solid #e5e7eb;border-radius:12px;max-width:680px" title="Transformer Dissolved Hydrogen (DGA) Tracker โ ToolJolt" loading="lazy"></iframe>Related Industrial tools
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