Transformer Sizing — Stone Crusher / Quarry
Standard kVA recommendation for a stone crusher / quarry from load, diversity and growth.
Crusher trains run loaded together with brutal starting duty — high diversity, soft starters, and the next standard size up. Diversity, power factor and growth produce the recommended standard rating at a healthy 75% day-one loading.
kVA = kW ÷ PF, then diversity discounts the connected total and the 75% loading target leaves thermal headroom (see the hot-spot tool for why). Oversizing wastes no-load losses 24×7; undersizing eats insulation life — 65–80% day-one loading is the sweet spot.
Planning estimate only — interconnection, protection settings and compliance must be reviewed and signed off by a licensed electrical engineer and your utility before energisation.
Disclaimer: This tool is for general informational and estimation purposes only and is not professional financial, tax, accounting or legal advice. All figures are estimates — verify with a qualified professional before making decisions. Read the full disclaimer.
Use the free Transformer Sizing — Stone Crusher / Quarry online — Standard kVA recommendation for a stone crusher / quarry from load, diversity and growth. Runs instantly in your browser: no signup, no upload, mobile-friendly.
About Transformer Sizing — Stone Crusher / Quarry
Crusher trains run loaded together with brutal starting duty — high diversity, soft starters, and the next standard size up. Diversity, power factor and growth produce the recommended standard rating at a healthy 75% day-one loading.
How to use Transformer Sizing — Stone Crusher / Quarry
- 1Enter the connected load and the facility-appropriate diversity.
- 2Set power factor and growth margin.
- 3Read the recommended standard kVA and day-one loading.
Why use Transformer Sizing — Stone Crusher / Quarry?
- ✓Diversity-honest demand math — connected load is not demand
- ✓Standard ratings ladder with a 75% day-one loading target
- ✓Growth margin handled explicitly, not by silent oversizing
- ✓Facility-typical diversity defaults from field practice
Frequently asked questions
How do I size a transformer for my building or facility?+
Demand = connected load × diversity factor; kVA = demand ÷ power factor; add growth; pick the standard size that puts day-one load near 65–80%. The classic error is sizing on connected load — paying for (and losing core-loss energy in) capacity that never gets used.
What diversity factor should I use?+
Field-typical: homes 40–60% (everything never runs at once), offices 65–75%, hotels 60–70%, continuous industry 75–85%, EV chargers ~90–100% unless managed. The preset here matches this facility type; refine with measured maximum demand where any exists.
Why target 75% loading instead of using full capacity?+
Three returns: thermal headroom (insulation life — see the hot-spot tools), efficiency (transformers peak near 50–60% load), and contingency room. Above ~85% sustained, you're trading transformer life for capex deferral, usually unknowingly.
Is oversizing a transformer harmful or just wasteful?+
Both, mildly: core (no-load) losses burn 24×7 in proportion to size — an oversized unit wastes energy at 3 a.m. forever (the loss tools price it). It also costs more upfront and can worsen protection sensitivity. Size for demand + honest growth, not for fear.
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