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Three-Phase Voltage Imbalance Checker

Supply voltage imbalance per NEMA MG-1 — percentage, derating implications and where to look upstream.

1.5% imbalance
402 V
Average voltage
≤ 1%
Guideline limit

Imbalance = max deviation ÷ average × 100 (NEMA MG-1 method). With your numbers: avg 402 V, worst phase deviates 6 V1.5%. Above 1% voltage imbalance, derate the motor per the NEMA MG-1 curve; 3.5% imbalance roughly +25% heating.

Field notes from maintenance practice

The usual suspects ladder by location: imbalance present at the main switchboard but not at the utility transformer means in-plant single-phase loads concentrated on one phase (lighting, welders, office circuits) — rebalance them across phases; imbalance at the transformer means utility-side or transformer issues (tap problems, open delta banks are structurally imbalanced); imbalance only at one machine means its branch circuit. Measure at three points and the geography names the culprit.

Voltage imbalance is a fleet-wide tax, not a single-motor problem: every three-phase motor on the affected bus pays the heating penalty simultaneously, which is why a 2% imbalance quietly shortens winding life across an entire plant while no individual failure looks suspicious. The companion current-imbalance checker diagnoses individual motors; this one diagnoses the supply they share.

Sources & references

  • NEMA MG-1 — voltage unbalance and derating curve
  • ANSI C84.1 — electric power systems voltage ratings
  • IEEE 1159 — monitoring electric power quality

Electrical work on live three-phase equipment is for qualified persons only — follow lockout/tagout and local electrical codes.

Three-Phase Voltage Imbalance Checker for maintenance and reliability teams: Supply voltage imbalance per NEMA MG-1 — percentage, derating implications and where to look upstream. Free, private (everything runs in your browser) and ready for daily plant use.

About Three-Phase Voltage Imbalance Checker

Measure the three line-to-line voltages at the equipment terminals (under load) and this checker computes NEMA voltage imbalance: max deviation from average ÷ average. NEMA MG-1 draws the line at 1%: beyond it, motors must be derated (the curve reaches ~75% capacity at 5% imbalance), because even small voltage asymmetry drives large negative-sequence rotor heating — roughly, extra heating scales with twice the square of the imbalance percentage.

How to use Three-Phase Voltage Imbalance Checker

  1. 1Clamp or measure each of the three phases at the same moment under representative load.
  2. 2Enter the three readings — the NEMA imbalance percentage computes instantly.
  3. 3Compare against the guideline limit and use the roll test to localise the cause if it's high.

Why use Three-Phase Voltage Imbalance Checker?

  • Supply voltage imbalance per NEMA MG-1 — percentage, derating implications and where to look upstream — computed instantly with the standard formula
  • 100% free and unlimited, with no sign-up, login or paywall
  • Runs entirely in your browser — readings and asset data never leave your device
  • Niche-specific defaults and thresholds for voltage imbalance, traceable to the cited standards

Frequently asked questions

What voltage imbalance is acceptable?+

NEMA MG-1 expects ≤1% for full motor rating, with explicit derating to ~75% at 5% (and operation above 5% not recommended). ANSI C84.1 suggests utilities keep service voltage imbalance under 3% — but motor-protective practice is stricter because rotor heating rises with the square of imbalance. If you're above 1% at the motor terminals under load, there's economic damage accruing.

Why does a small voltage imbalance cause a large current imbalance?+

The motor's negative-sequence impedance is roughly its locked-rotor impedance — 5–7× smaller than normal running impedance — so each percent of negative-sequence voltage drives 6–10% of negative-sequence current. The physics is unforgiving: that current produces a counter-rotating field heating the rotor without producing useful torque. This amplification is why voltage is the number to police even though current is the number that trips.

Can I measure imbalance with loads off?+

You'll get the supply's open-circuit balance, which usually looks misleadingly good: imbalance largely appears under load as unequal currents drag unequal voltage drops through supply impedance. Measure under representative plant load, line-to-line (phase-to-neutral mixes in neutral-shift effects), and at several times of day — single-phase load patterns move with shifts and HVAC cycles.

We're on an open-delta transformer bank — is imbalance inevitable?+

Largely yes: open-delta (V-V) banks inherently produce voltage imbalance under load (commonly 2%+), which is one reason they're a temporary/economy configuration. Mitigations: keep loading well below the bank's reduced rating (57.7% of the equivalent closed delta), distribute single-phase load carefully, and prioritise conversion to a full three-transformer bank where three-phase motor load matters. Until then, derate motors per the NEMA curve.

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